Basic Info.
Type
Induction Heating Machine
Certification
CE, ISO, RoHS, UL, CSA SGS
Usage
Heating Before Forging
Big Feature
Heating Fast, Energy-Saving
Continous Load
24 Hours Is Guaranteed
Work Power
Three-Phase 380V/50-60Hz Customized
Heating Speed
Surely as Your Requirement
Service
Engineers Are Available in Your Factory Overseas.
Oscillation Frequency
2-10kHz
Continuous Load Rate
100%
Transport Package
Standard Export Plywood Case
Product Description
High efficiency Induction Forging Heating Furnace For Bar Steel
Application of Induction Forging Furnace:
1.Induction heating of large size of metal rods, steel plate, round steel, square steel, flat steel, etc.
2.Hot forge of bolts, nuts, fasteners, standard components, rotors, pipe bending, etc.
3.Induction annealing of iron wire, alloy aluminum rods, stainless pipes, cold rolling rebar, etc.
4.Hardening and quenching of gears, shafts, guide rail, sprocket, crankshaft, camshaft, gear ring, hardware, motorcycle parts, stc.
5.Brazing and welding of cutters, diamond saw blade, lathe tool, milling cutter, drills, coal bits, copper pipes, etc.
6.Induction melting of various metals, such as gold, silver, copper, brass, steel, stainless steel, aluminum, iron, etc.
7.Shrink fitting and casting, and other application.
Video link: https://youtu.be/ubEy7ciKCcA
Brief instruction of Induction Forging Furnace:
Compared with other types of induction heating machines, the horizontal automatic induction heating furnace is more automatic and productivity. It can be equipped with automatic feeding part, machinery robot, infrared thermometer, industrial chiller to achieve as high performance as possible.
On the front panel of horizontal automatic induction heating furnace, there are many indicators for trip diagnostic and work instructions. Trip diagnostic limit works for frequency, voltage, power, over temperature, lack of phase, water pressure, and other possible traffic. Work instructions indicate for the normal working condition, which can adjusted accordingly to unique requirements.
Inside of the device, there are adjustable capacitor, major circuit board and driving circuit board, water cycling system, and multi-tap transformer.
Characteristic of horizontal automatic induction heating furnace:
1.Digital control and automatic operation;
2.Induction heating without pollution, open flame, noise, waste water, etc.;
3.100% stared up and rapid heating, the least heating time can be few seconds;
4.Widely application of alloy rod forging, pipes bending, tap shrinking and fitting, rivet heating, etc.
5.High efficiency to save energy more 30%~40%, which compared with KPGS series;
6.Good reliability, the adopting IGBT modules can turn-off by itself to ensure inversion with success and takes protection instantly.
7.Power factor of the furnace can keep over 0.95 during working.
Specifications of IGBT Medium Frequency Induction Forging Furnace:
Model | GS-ZP-500 | Input Power | 500KW |
Max Input Current | 750A | Working Voltage | 342-430V |
Oscillation Frequency | 2-10KHZ | Cooling Water Pressure | 0.25Mpa |
Temperature Protection | 50ºC | Efficiency | 100% |
What we adopt is IGBT model imported from German.
Machine types | · Main difference |
· IGBT Type | 1.avoid the interruption of unrelated electric net 2.ensure the long-life of the machine |
· Silicon Controlled type | 1.not be able to shield the interruption 2.Its harmonic wave will influence the electric net. |
FAQ:
1. Is the voltage adjusted?
Our standard induction heating machine is usually for 380V. But we can customized the voltage range by changing a particular board according to your voltage range.
2. What's the max diameter of rod can you heat?
Any size. Our induction heating furnace can adjust power according to detailed size and speed temperature requirements or other requirements.
3. How long can the machine work continuously?
24hours guaranteed with proper water cooler. Our consultor will help you to choose a proper water cooler.
4. How much electricity it can save if I heat 1 ton rods?
Generally it costs 150kwh to heat the 1 ton rods. But our IGBT induction heating machine with special electric board and design can save 50kwh. In another words, MONEY for 50kwh is saved per ton.
Our factory:
Our factory located in Zhengzhou city of Henan province.we research and produce induction heating equipment for more than 20 years.Induction heating machine power from 16KW to 800KW,also adjustable and customized. we have modern production facilities and adopted advanced technology from Germany.Annual output is about 1000 sets.We supply our customers best quality and best service.
Package: Standard wooden case, plywood case, and custormized
Warranty: 12 months free replacement spare parts and Provide lifetime technical support
Accessories: induction coils 2pcs, foot pedal 1 pc, installing and operating instructions 1 pc.
Transportation: By sea LCL, by air, international express
After-sales service:
1. One year free replacement components
2. Life-long technical support and installation guide
3. The only charge a little money for the replacement of components during the overdue warranty available service overseas is supported
Company Profile:
Zhengzhou Gou's Electromagnetic Induction Heating Equipment Co. LTD is located in economic and development zone, Zhengzhou City,Henan province, China. Owning more than 15 years experience, With the great efforts made by the wise leaders and all staff members, we have taken a leading position in domestic market. Parts of our products have exported to USA, Finland, Denmark, Poland, Australia, Newzealand, Ukraine, Russia, Vietnam, Iran, India, Brazil, Mexico, Ecuador, Argentina, Algeria, Indonesia,Morocco, Chile, Portugal, and South Africa etc. Other countries and regions.
We warmly welcome customers from all over the world to visit and negotiate cooperation.
Contact:
For more information,Please call hana.
Phone: +8613683821748
Website:induction-heatings.en.made-in-china.com or induction-heatings.en.made-in-china.com
Zhengzhou Gou's Electromagnetic Induction Heating Equipment Co.,Ltd
Address:
No. 68, Jingnansi Road, Economic and Developing Zone, Zhengzhou, Henan, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 9000, ISO 14001, ISO 14000, ISO 20000, OHSAS/ OHSMS 18001, IATF16949, HSE, ISO 14064, QC 080000, GMP, BSCI, QHSE, BS 25999-2, IFS
Company Introduction:
Our company specializes in quenching, furnace, high frequency quenching, high frequency quenching furnace, hardening equipment. Using the German original Siemens IGBT power module, FUJI rectifier module, power output of epoxy resin cast transformers, 24 hours of continuous work. Effects of electromagnetic theory, the alternating magnetic field in the metal material within the rapidly induces a large eddy, so that the molten metal temperature until an electric induction heating equipment, but also penetrate non-metallic materials, metal materials or local All the rapid heating.
Old-fashioned high-frequency induction furnace, high voltage step-up access is by a direct step-up transformer for AC 380V, and its poor security, huge in size and power consumption, high maintenance costs of traditional coal oven heating, box-type electric heating, oxyacetylene heating equipment, welding and heat treatment, not only pollute the environment, waste energy, but slow and inefficient.
A new generation of high-frequency micro-power license induction heating power supply, completely changed the above-mentioned shortcomings, is the price recommended by the best environmental engineering heating equipment.