Basic Info.
Process Usage
CNC Hardening Machine Tool
Movement Method
Linear Control
Control Method
Computer Numerical Control
Numerical Control
CNC/MNC
Certification
GS, CE, RoHS, ISO 9001
Biggest Quenching Longth(mm)
2000
Max Tactical Diameter(mm)
500
Workpiece Move Speed(mm/S)
2-60
Rotation Speed(R/Min)
25-125
Tip Moving Speed(mm/Min)
480
Input Voltage(V)
Three Phase 380
Totally Motor Power(Kw)
2
Quenching Workpieces Per Time
Single
Transport Package
Standard Wooden Case Package
Specification
three phase 380
Product Description
Gear Shaft Induction Quenching CNC Hardening Machine Tool
There is Two Kinds of CNC Hardening Machine Tool:
NO.1 Vertical CNC hardening tool:
| Items | ANSWER |
| How to harden shaft from down to up? | A motor system is installed to move transformer or shaft up and down. |
How to control the speed of lifting? | Set code on control screen. | |
How to control spraying amount of water? | Set on the control screen. | |
How to fix your shaft or gear? | A fixture on CNC machine tool do it. It's adjustable according to different sizes. | |
How to choose quenching medium? | Water is best to harden it in high. | |
How to locate induction coil? | Induction coil is to wrap shaft or gear or other parts. | |
What is relation of water spraying system and coil? | Water comes out from coil. Water is stocked in water box under hardening place. | |
No.2 Horizontal CNC hardening tool:
Items | ANSWER |
How to harden shaft from one end to another one? | A proper cylinder is installed to push shaft moving forward. |
How to control the speed of lifting? | Set code on control screen. |
How to control spraying amount of water? | Set on the control screen. |
How to fix your shaft or gear? | A fixture on CNC machine tool will do it .It's adjustable according to different sizes. |
How to choose quenching medium? | Water is best to harden it in high hardening level. |
How to locate induction coil? | Induction coil is to wrap shaft or gear or other parts. |
What is relation of water spraying system and coil? | Water comes out from coil. Water is stocked in water box under hardening place |
Technical Parameter of CNC Hardening Machine Tool:
Quenching machine tool | LP-SK-2000 |
Models | 2000 |
Biggest quenching longth(MM) | 2000 |
Max tactical diameter(mm) | ≤φ500 |
Workpiece move speed(mm/s) | 2-60 |
Rotation speed(r/min) | 25-125 |
Tip moving speed(mm/min) | 480 |
Workpiece weight(kg) | ≤800 |
Input voltage(V) | three phase 380 |
Totally motor power(kw) | 2 |
Quenching workpieces per time | single |
It is usually cooperate with our induction heating machine supply below to finish hardening.
Technical Parameter of Induction Heating Machine:
Model Technical Parameter | WH-VI-120 | WH-VI-160 | WH-VI-200 | WH-VI-300 | WH-VI-400 |
Working power | Three phase 380v/50-60hz | Three phase 380v/50-60hz | Three phase 380v/50-60hz | Three phase 380v/50-60hz | Three phase 380v/50-60hz |
Working voltage | 342-430v | 342-430v | 342-410v | 342-410v | 342-410v |
Maximum Output power(kw) | 120 | 160 | 200 | 300 | 400 |
Max Input Current(A) | 180 | 240 | 300 | 450 | 600 |
Oscillation Frequency(Khz) | 10-35 | 10-35 | 10-25 | 10-25 | 10-25 |
Cooling water Pressure(Mpa) | 0.3Mpa | 0.3Mpa | 0.3Mpa | 0.3Mpa | 0.3Mpa |
Cooling Water Flow(L/min) | 12L/min | 12L/min | 12L/min | 16L/min | 16L/min |
Generator Size(mm) | 720x520x1050 | 720x520x1050 | 1100x650x520 | 1100x650x520 | 1100x650x520 |
Transformer Size(mm) | 780x480x550 | 780x480x550 | 500x800x580 | 500x800x580 | 500x800x580 |
Generator Weight(kg) | 85 | 95 | 140 | 155 | 170 |
Transformer Weight(kg) | 120 | 130 | 150 | 170 | 190 |
Choose the hardening machine Please note below rules:
Quenching and Annealing,Heat treatment, shaft, gear, stainless steel products.
Put quenching as an example.
The shall lower of the quenching layer,the higher of the frequency.
The deeper of the quenching layer,the lower of the frequency.
The hardening layer:
0.2-0.8mm applicable UHF 100-250 KHz, H.F
1.0-1.5mm applicable 40-50 Khz H.F ,Supersonic frequency
1.5-2.0mm applicable 20-25 Khz M.F
2.0-3.0mm applicable 8-20 KHz,M.F
3.0-5.0mm applicable 4-8 KHz M.F
5.0-8.0mm applicable 2.5-4 Khz M.F
Applications:
Quenching Big shafts, disc type, pin type, gear type
Heat treatment industry
1. A variety of steam, Motorcycle high-frequency hardening heat treatment, such as: crankshaft, connecting rod, piston pin, camshaft, valves, various gears within the gearbox, a variety of fork, all kinds of spline shaft, drive axle, various small shaft crank pin, a variety of rocker, rocker shaft, high-frequency hardening heat treatment.
2. The hardware high-frequency hardening heat treatment, such as pliers, hammers, strong pliers, wrenches.
3.Hydraulic components such as: piston pump plunger, rotor pump rotor, conversion shaft of the valves, gear of gear pump high frequency quenching.
4.various electric tools gear shaft of the high-frequency hardening heat treatment.
5.A variety of carpentry tools, such as: axes, planing and other heat treatment.
2M Vertical CNC Hardening Machine Tool LP-SK-2000 For Our Turkey Client:
Horizontal Type CNC Hardening Machine Tool LP-SK-2000 For Our Turkey Client:
Double Station CNC Hardening Machiine Tool:
Why Choose Us?
1. Warranty:12 months free replacement spare parts; We will also Provide long terms technical supporting for you.
2. over 15 years eperience in induction heating field
3. heating furnace is safety and reliability, long life
4. our heating equipment export to Italy, Mexico ,Turkey, Slovakia, Pakistan, Iran,Vietnam,India, Malaysia,Brazil ,Indonesia,South Africa,etc. And winning great popularity
5. one year warranty and life-time technology support
6. fast, timely delivery & reliable after-sales service
7. spare parts & tools delivered with harvester for daily maintenance
8. customers & quality first.
Contact Information:
Thea
Address:
No. 68, Jingnansi Road, Economic and Developing Zone, Zhengzhou, Henan, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 9000, ISO 14001, ISO 14000, ISO 20000, OHSAS/ OHSMS 18001, IATF16949, HSE, ISO 14064, QC 080000, GMP, BSCI, QHSE, BS 25999-2, IFS
Company Introduction:
Our company specializes in quenching, furnace, high frequency quenching, high frequency quenching furnace, hardening equipment. Using the German original Siemens IGBT power module, FUJI rectifier module, power output of epoxy resin cast transformers, 24 hours of continuous work. Effects of electromagnetic theory, the alternating magnetic field in the metal material within the rapidly induces a large eddy, so that the molten metal temperature until an electric induction heating equipment, but also penetrate non-metallic materials, metal materials or local All the rapid heating.
Old-fashioned high-frequency induction furnace, high voltage step-up access is by a direct step-up transformer for AC 380V, and its poor security, huge in size and power consumption, high maintenance costs of traditional coal oven heating, box-type electric heating, oxyacetylene heating equipment, welding and heat treatment, not only pollute the environment, waste energy, but slow and inefficient.
A new generation of high-frequency micro-power license induction heating power supply, completely changed the above-mentioned shortcomings, is the price recommended by the best environmental engineering heating equipment.