Basic Info.
Type
Induction Forging Heater
Certification
CE, ISO, RoHS, UL, SGS
Application
Heating, Hardening, Welding, Melting, Annealing
Component
Generator, Transformer, Inductor
Core Technology
Siemens IGBT Module
Higher Heating Temperature
2800 Celius
After-Sale Service
Long Life Technical Support
Continuous Load Rate
100% 24hours Surely with Chiller
Number of Coils
2 Pieces as Free
Language Support
English, Spanish, Russia, French etc.
Fob Port
Qingdao, Shanghai, Ningbo etc.
Transport Package
Standard Export Wooden Case
Specification
Host: 590*450*780 cm, Transformer: 420*355*450cm
Product Description
80kw Bolt Hot Forging Machine Induction Forging Heater
Features
1. Siemens IGBT module and Inverting technologies of third generation been used; Higher reliability and lower maintenance cost.
2. 100% Duty cycle, continuous working is allowed at maximum power output.
3. Display of heating power and heating current and oscillating frequency;
4. Simple to install, Installation can be done by unprofessional person very easily;
5. Advantages of the model with timer: The power and the operating time of the heating period and the retain period can be preset respectively, to realize a simple heating curve, this model is suggested to use for batch production to improve the repeatability.
Application of Induction Heating Machine:
A. Heating (hot forging, hot fitting and smelting):
1 Hot forging aims to fabricate the work pieces of certain temperature (different materials require different temperatures) into other shapes through forging press with the help of punch press, forging machine or other equipments, for instances, hot extrusion of watch case, watch flan, handle, mold accessory, kitchen and table ware, art ware, standard part, fastener, fabricated mechanical part, bronze lock, rivet, steel pin and pin.
B. Heat Treatment (surface quench):
It is mainly aims to change the rigidity of the metal materials through the heat treatment to work pieces. Detail applications are stated as follows:
1. Quench for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear (orchard shear).
2. Quench for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.
3. Various electric tools, such as gear and axes.
4. Quench for machine tools, such as lathe deck and guide rail.
C. Welding (braze welding, silver soldering and brazing)
It mainly aims to melt the solder by heating it to a certain temperature for the purpose of connecting two types of metals of the same material or different materials.
1. Welding of various hardware cutting tools, such as diamond tool, abrasive tool, drilling tool, alloy saw blade, hard alloy cutter, milling cutter, reamer, planning tool and solid center bit. 2. Welding of various hardware mechanical gadget: Silver soldering and brazing of metals of the same variety or different varieties, such as hardware toilet and kitchen products, refrigerating copper fitting, lamp decoration fitting, precision mold fitting, hardware handle, eggbeater, alloy steel and steel, steel and copper as well as copper and copper.
3. Compound pot bottom welding is mainly applicable to the braze welding of circular, square as well as other irregular plain pot bottom. It is also applicable to plain braze welding of other metals.
4. Welding of heating disc of electric hot-water kettle mainly refers to the braze welding of stainless steel flat base, aluminum sheet and tubular electric heating elements of various forms.
D. Annealing (tempering and modulation):
1. Annealing of various stainless steel products, such as stainless steel basin, annealed and extruded can, annealed folded edge, annealed sink, stainless steel tube, tableware and cup.
Main characteristics:
1.IGBT module and Inverting technologies of second generation been used; Higher reliability and lower maintenance cost.
2.100% Duty cycle, continuous working is allowed at maximum power output.
3.Constant current or constant power status can be selected accordingly to achieve higher heating efficiency;
4.Display of heating power and heating current and oscillating frequency;
5.Protection of over voltage, over current , water fail, output frequecy isn't right , light load and more.
6.Simple to install, Installation can be done by unprofessional person very easily;
7.Advantages of the model with timer: the power and the operating time of the heating period and the retain period can be preset respectively, to realize a simple heating curve, this model is suggested to use for batch production to improve the repeatability;
Technical Parameters:
Model | GS-ZP-50 | GS-ZP-100 | GS-ZP-120 | GS-ZP-160 | GS-ZP-200 |
Worker power | Three phase 380V/50Hz | Three phase 380V/50Hz | Three phase 380V/50Hz | Three phase 380V/50Hz | Three phase 380V/50Hz |
Working voltage range (AC) | 342V~430V | 342V~430V | 342V~430V | 342V~430V | 342V~430V |
Max input current | 75A | 160A | 180A | 240A | 300A |
Max output power | 50KW | 100KW | 120KW | 160KW | 200KW |
Oscillation frequency | 2-10KHz | 2-10KHz | 2-10KHz | 2-10KHz | 2-10KHz |
Efficiency | 100% | 100% | 100% | 100% | 100% |
Continuous load rate | 100% | 100% | 100% | 100% | 100% |
Cooling water pressure | 0.1-0.3mpa | 0.1-0.3mpa | 0.1-0.3mpa | 0.1-0.3mpa | 0.5-0.7mpa |
Host weight | 65kg±5% | 80kg±5% | 85kg±5% | 85kg±5% | 140kg±5% |
Transformer weight | 50kg±5% | 77kg±5% | 90kg±5% | 90kg±5% | 150kg±5% |
Host dimensions(L*W*H)mm | 590*450*780 | 650*520*1100 | 650*520*1100 | 650*520*1100 | 700*700*1650 |
Transformer dimensions (L*W*H)mm | 420*355*450 | 500*800*580 | 500*800*580 | 500*800*580 | 700*700*1650 |
Temperature protection | 50 ºC | 50 ºC | 50 ºC | 50 ºC | 50 ºC |
Package & Delivery:
1.Outside, standard export plywood wooden cases.
2.Inside part, plastic film.
3.The product whole set including
. One Generator, One Transformer;
. Two induction coils;
. One foot switch;
. One Instruction Manual;
. One Product quality certificate;
. One warranty card
Our service:
1. Reply your inquiry in 24 working time
2. Exerienced staffs answer all your questions in fluent English
3. Customized design is available
4. Exclusive and unique solution can be provided to our customer by our well-trained and professional engineers and staffs
5. Special discount and protection of scales are provided to our distributor
After-sale service:
1. One year free parts replacement
2. Long-term technology support and installation guide
3. Only charge little money for parts replacement when warranty expired
FAQ:
1. What's your MOQ ?
At present we haven't strict policy for this,so welcome orders with any quantity.
2. Are you a manufacturer or trade company ?
Yes,you can assured that we are a producer with full experience doing business in domestic and oversea.
3. We are not professional for operation and installation of your machine......
While it is not a stumbling block,our machine is easy to operate,no need to professional training,and the instruction manual and video sent to you are enough.What's more,we have professional engineers and they can solve all questions
4. How about packaging ?.......if machine damaged,what should I do ?
Usually machine is packed with wooden case and standard export carton,plywood carton or as your requirement.Damage haven't happened before,if happen,we will arrange replacement
5. We haven't do business before,how can I trust your company and machine ?
We have been GOLD supplier for three years with no complaints on Alibaba.and our machine have exported to Pakistan,Russia,Brazil,Egpt,India,South Africa and other countries and have a good feedback,If you need,we can provide their company names for your reference.
Thanks for your attention!
More details please contact Wendy by contacts below.
Contact: Wendy
Tel(): 0086 18703879424
W:induction-heatings.en.made-in-china.com(company website)
Zhengzhou Gou's Electromagnetic Induction Heating Equipment Co.,LTD
Address:
No. 68, Jingnansi Road, Economic and Developing Zone, Zhengzhou, Henan, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 9000, ISO 14001, ISO 14000, ISO 20000, OHSAS/ OHSMS 18001, IATF16949, HSE, ISO 14064, QC 080000, GMP, BSCI, QHSE, BS 25999-2, IFS
Company Introduction:
Our company specializes in quenching, furnace, high frequency quenching, high frequency quenching furnace, hardening equipment. Using the German original Siemens IGBT power module, FUJI rectifier module, power output of epoxy resin cast transformers, 24 hours of continuous work. Effects of electromagnetic theory, the alternating magnetic field in the metal material within the rapidly induces a large eddy, so that the molten metal temperature until an electric induction heating equipment, but also penetrate non-metallic materials, metal materials or local All the rapid heating.
Old-fashioned high-frequency induction furnace, high voltage step-up access is by a direct step-up transformer for AC 380V, and its poor security, huge in size and power consumption, high maintenance costs of traditional coal oven heating, box-type electric heating, oxyacetylene heating equipment, welding and heat treatment, not only pollute the environment, waste energy, but slow and inefficient.
A new generation of high-frequency micro-power license induction heating power supply, completely changed the above-mentioned shortcomings, is the price recommended by the best environmental engineering heating equipment.