Basic Info.
Type
CNC Induction Hardening Machine
Certification
CE, ISO, RoHS, SGS
Application
Shaft, Gear,Disc-Type Workpiece
Service
One Year Free Spare Parts
Delivery
by Sea or by Air
Payment
T/T, L/C, Paypal, Cash
Max Holding Length
1000mm
Max Swing Diameter
Less Than 500
Transport Package
Standard Export Plywood Case
Specification
CNC Hardening Machine
Product Description
China Manufacturer Direct Hot sale CNC Induction hardening machine tool
Induction quenching machine mainly consists of machine tool, medium or high frequency power and cooling device. Amongst,the machine tool consists of lathe bed, baiting device and clamping and rotating device. Generally, quenching machine tool is single-station.However, it can be divided into vertical and horizontal type from the form.
Structure feature of CNC Induction quenching machine
1.Lathe: adopt welded structure with good rust-proof functions.
2.Top adjustment parts:adopt electric adjustment, to realize clamping of different length work piece.
3.Work table system: adopt ball screw and servo motor to drive, driving light,high guide precision and accurate positioning.
4.Main shaft rotation system:adopt variable frequency regulating to realize parts rotation speed continuous adjusted.
5.Electric control part:the machine tool has power-loosing protection function,has high safety and reliability.
6.Frame:made by thick steel plates,with window and sliding doors, prevent water splash,easy to load parts and monitor hardening process.
Application
The hardening tool is commonly used in quenching and tempering heat treatment of gear, bearing, shaft, valve, cylinder sleeve and all kinds of auto parts and mechanical parts.
Parameters of CNC Models
Model | WH-VI-80 |
Work Power | Three phrase 380V/50-60Hz |
Max Output Power | 80kw |
Working Voltage Range (AC) | 342--430V |
Max Input Current | 120A |
Oscillation Frequency | 10~35KHZ |
Cooling Water Flow | 10L/min(0.1mpa) |
Cooling Water Pressure | 0.2mpa |
Efficiency | 90% |
Continuous Load Rate | 100% |
Host Size( mm) | 1300*650*830 |
Transformer Size (mm) | 620*1000*770 |
Temperature Protection | 50°C |
Model | LP-SK-1000 |
Max Hardening Length(mm) | 980 |
Max Swing Diameter(mm) | ≤500 |
Workpiece Moving Speed(mm/s) | 20~60 |
Rotation Speed(r/min) | 40~150 |
Tip Moving Speed(mm/min) | 480 |
Workpiece Weight(kg) | ≤80 |
Input Voltage(V) | three phase 380V |
Max Holding Length(mm) | 1000 |
Hardening machine chose (Some References)
Guide rail specification(widths) | Model selection |
100-150mm | 50kw |
200-250mm | 80kw |
300-400mm | 120kw/160kw |
Solid shaft diameter | Model selection |
30-50mm | 50kw/60kw |
50-70mm | 80kw |
70-90mm | 120kw |
90-130mm | 160kw |
130-150mm | 200kw |
Gear diameter | Model selection |
100mm | 50kw/60kw |
200mm | 80kw |
200-300mm | 120kw |
400-500mm | 160kw |
NO.1 FOQ Vertical CNC hardening tool:
| Items | ANSWER |
| How to harden shaft from down to up? | A motor system is installed to move transformer or shaft up and down. |
How to control the speed of lifting? | Set code on control screen. | |
How to control spraying amount of water? | Set on the control screen. | |
How to fix your shaft or gear? | A fixture on CNC machine tool do it. It's adjustable according to different sizes. | |
How to choose quenching medium? | Water is best to harden it in high. | |
How to locate induction coil? | Induction coil is to wrap shaft or gear or other parts. | |
What is relation of water spraying system and coil? | Water comes out from coil. Water is stocked in water box under hardening place. | |
No.2 FOQ Horizontal CNC hardening tool:
Items | Answer |
How to harden shaft from one end to another one? | A proper cylinder is installed to push shaft moving forward. |
How to control the speed of lifting? | Set code on control screen. |
How to control spraying amount of water? | Set on the control screen. |
How to fix your shaft or gear? | A fixture on CNC machine tool will do it.It is adjustable according to different sizes. |
How to choose quenching medium? | Water is best to harden it in high hardening level. |
How to locate induction coil? | Induction coil is to wrap shaft or gear or other parts. |
What is relation of water spraying system and coil. | No.1 Water comes out from coil. No.2 Water is stocked in water box under hardening place. |
Main characteristics:
1.Speed adjustable.Operator can set speed on control panel.
2.Good quenching by water from coils.
3.One CNC machine for several shafts or gears.
4. High hardening level is acquired easily.
5. Operate easily. Operator just need to write simple code on control screen
thus machine can work continuously.
6. The max height of shaft it can harden is 3meters.
7. Hardening equally. The shaft or gear is twisting in a required speed, thus heat can
reach parts equally.
8. Stable. Once requirements are set on the screen, hardening machine tool can heat
continuously stably.
Our induction heater is mainly used to heat, harden, braze, anneal and melt kinds of metals with relative accessaries.
It has attracted many customers home and abroad by its outstanding fetures below.
1. energy-saving
2. environmental
3. heat fast
4. temperature controlable
5. safe-system installed
6.IGBT type
Introduction of the company
Zhengzhou Gous Electromagnetic Induction Heating Equipment Co., Ltd. is located in Economic and Technological Development Zone, Zhengzhou, Henan province, with convenient transportation near Zhengzhou international airport. The company is one of the top induction heating equipment products and technology services providers in China. Now we have developed as a young and active team with hi-tech innovative department, product and research department, sales office, service and support center, installation and testing ministry and GM office. With the superior geographical location and young active team, we have the confident to keep the instant development in the future.
Thanks for your attention, more information of products and company please contact
Blair by contacts below:
Contact: Blair
Phone: +8618937170639
Zhengzhou Gou's Electromagnetic Induction Heating Equipment Co.,LTD
Website: induction-heatings.en.made-in-china.com
Address:
No. 68, Jingnansi Road, Economic and Developing Zone, Zhengzhou, Henan, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 9000, ISO 14001, ISO 14000, ISO 20000, OHSAS/ OHSMS 18001, IATF16949, HSE, ISO 14064, QC 080000, GMP, BSCI, QHSE, BS 25999-2, IFS
Company Introduction:
Our company specializes in quenching, furnace, high frequency quenching, high frequency quenching furnace, hardening equipment. Using the German original Siemens IGBT power module, FUJI rectifier module, power output of epoxy resin cast transformers, 24 hours of continuous work. Effects of electromagnetic theory, the alternating magnetic field in the metal material within the rapidly induces a large eddy, so that the molten metal temperature until an electric induction heating equipment, but also penetrate non-metallic materials, metal materials or local All the rapid heating.
Old-fashioned high-frequency induction furnace, high voltage step-up access is by a direct step-up transformer for AC 380V, and its poor security, huge in size and power consumption, high maintenance costs of traditional coal oven heating, box-type electric heating, oxyacetylene heating equipment, welding and heat treatment, not only pollute the environment, waste energy, but slow and inefficient.
A new generation of high-frequency micro-power license induction heating power supply, completely changed the above-mentioned shortcomings, is the price recommended by the best environmental engineering heating equipment.