Basic Info.
Type
Induction Heating Machine
Certification
CE, ISO, RoHS, SGS
Working Power
Three Phrase 380V/50-60Hz
Working Voltage
342V-430V
Application
Shaft Hardening, Shaft Quenching, Camshaft, Spline
Service
12 Months Free Replacement of Spare Parts
Engineer
Available to Service Abroad
Advantages
Energy and Cost Saving, Fast Melting Speed
Gift
One Coil ,One Crucible, One Foot-Pedal
Accessories
Tilting Furnace and Chiller, Thermometer
Transport Package
Standard Export Plywood Case
Product Description
1000mm Steel Shaft Quenching CNC Induction Hardening Machine Tool
Introduction
What is CNC Induction Heating Machine Tools?
CNC induction hardening machine tool is popular necessary partner of induction hardening machine,especially when kinds of shaft,gear are hardened at good efficiency. It adopts different kinds of motors to make each part of machine work together very well. Such as how to lift your shaft or gear up and down, how to control the speed of lifting,How to control spraying amount of water, How to fix your shaft or gear,How to choose quenching medium, How to locate induction coil, what is relationship of water spraying system and coil AND SO ON.
Parameters of CNC Models
Model | LP-SK-600 | LP-SK-1000 | LP-SK-1200 | LP-SK-1500 |
Max Hardening Length(mm) | 580 | 980 | 1180 | 1480 |
Max Swing Diameter(mm) | ≤500 | ≤500 | ≤500 | ≤500 |
Workpiece Moving Speed(mm/s) | 20~60 | 20~60 | 20~60 | 20~60 |
Rotation Speed(r/min) | 40-150 | 40~150 | 30~150 | 30~150 |
Tip Moving Speed(mm/min) | 480 | 480 | 480 | 480 |
Workpiece Weight(kg) | ≤50 | ≤80 | ≤100 | ≤150 |
Input Voltage(V) | three phase 380V | three phase 380V | three phase 380V | three phase 380V |
Max Holding Length(mm) | 600 | 1000 | 1200 | 1500 |
Parameters of power supply heating machine
Model | WH-VI-80 | WH-VI-120 | WH-VI-160 |
Worker power | Three phase 380V/50Hz | Three phase 380V/50Hz | Three phase 380V/50Hz |
Working voltage range (AC) | 342V~430V | 342V~430V | 342V~430V |
Max input current | 130A | 165A | 220A |
Max output power | 80KW | 120KW | 160KW |
Oscillation frequency | 10-35KHz | 10-35KHz | 10-35KHz |
Efficiency | 100% | 100% | 100% |
Continuous load rate | 100% | 100% | 100% |
Cooling water pressure | 0.1-0.3mpa | 0.1-0.3mpa | 0.1-0.3mpa |
Host weight | 80kg±5% | 85kg±5% | 85kg±5% |
Transformer weight | 77kg±5% | 90kg±5% | 90kg±5% |
Host dimensions(L*W*H)mm | 650*520*1100 | 650*520*1100 | 650*520*1100 |
Transformer dimensions (L*W*H)mm | 500*800*580 | 500*800*580 | 500*800*580 |
Temperature protection | 50 ºC | 50 ºC | 50 ºC |
The hardening layer
0.2-0.8mm applicable UHF 100-250 KHz, H.F
1.0-1.5mm applicable 40-50 Khz H.F ,Supersonic frequency
1.5-2.0mm applicable 20-25 Khz M.F
2.0-3.0mm applicable 8-20 KHz,M.F
3.0-5.0mm applicable 4-8 KHz M.F
5.0-8.0mm applicable 2.5-4 Khz M.F
Hardening machine chose (Some References)
Guide rail specification(widths) | Model selection |
100-150mm | 50kw |
200-250mm | 80kw |
300-400mm | 120kw/160kw |
Solid shaft diameter | Model selection |
30-50mm | 50kw/60kw |
50-70mm | 80kw |
70-90mm | 120kw |
90-130mm | 160kw |
130-150mm | 200kw |
Gear diameter | Model selection |
100mm | 50kw/60kw |
200mm | 80kw |
200-300mm | 120kw |
400-500mm | 160kw |
NO.1 FOQ Vertical CNC hardening tool:
| Items | ANSWER |
| How to harden shaft from down to up? | A motor system is installed to move transformer or shaft up and down. |
How to control the speed of lifting? | Set code on control screen. | |
How to control spraying amount of water? | Set on the control screen. | |
How to fix your shaft or gear? | A fixture on CNC machine tool do it. It's adjustable according to different sizes. | |
How to choose quenching medium? | Water is best to harden it in high. | |
How to locate induction coil? | Induction coil is to wrap shaft or gear or other parts. | |
What is relation of water spraying system and coil? | Water comes out from coil. Water is stocked in water box under hardening place. | |
No.2 FOQ Horizontal CNC hardening tool:
Items | Answer |
How to harden shaft from one end to another one? | A proper cylinder is installed to push shaft moving forward. |
How to control the speed of lifting? | Set code on control screen. |
How to control spraying amount of water? | Set on the control screen. |
How to fix your shaft or gear? | A fixture on CNC machine tool will do it.It is adjustable according to different sizes. |
How to choose quenching medium? | Water is best to harden it in high hardening level. |
How to locate induction coil? | Induction coil is to wrap shaft or gear or other parts. |
What is relation of water spraying system and coil. | No.1 Water comes out from coil. No.2 Water is stocked in water box under hardening place. |
Main characteristics:
1.Speed adjustable.Operator can set speed on control panel.
2.Good quenching by water from coils.
3.One CNC machine for several shafts or gears.
4. High hardening level is acquired easily.
5. Operate easily. Operator just need to write simple code on control screen
thus machine can work continuously.
6. The max height of shaft it can harden is 3meters.
7. Hardening equally. The shaft or gear is twisting in a required speed, thus heat can reach parts equally.
8. Stable. Once requirements are set on the screen, hardening machine tool can heat continuously stably.
Our induction heater is mainly used to heat, harden, braze, anneal and melt kinds of metals with relative accessaries.
It has attracted many customers home and abroad by its outstanding fetures below.
1. energy-saving
2. environmental
3. heat fast
4. temperature controlable
5. safe-system installed
6.IGBT type
Introduction of the company
Zhengzhou Gous Electromagnetic Induction Heating Equipment Co., Ltd. is located
in Economic and Technological Development Zone, Zhengzhou, Henan province, with
convenient transportation near Zhengzhou international airport. The company is one of
the top induction heating equipment products and technology services providers in China.
Now we have developed as a young and active team with hi-tech innovative department,
product and research department, sales office, service and support center, installation
and testing ministry and GM office. With the superior geographical location and young
active team, we have the confident to keep the instant development in the future.
Thanks for your attention, more information of products and company please contact
Blair by contacts below:
Contact: Blair
Phone: +8613938592201
Zhengzhou Gou's Electromagnetic Induction Heating Equipment Co.,LTD
Website: induction-heatings.en.made-in-china.com
Address:
No. 68, Jingnansi Road, Economic and Developing Zone, Zhengzhou, Henan, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 9000, ISO 14001, ISO 14000, ISO 20000, OHSAS/ OHSMS 18001, IATF16949, HSE, ISO 14064, QC 080000, GMP, BSCI, QHSE, BS 25999-2, IFS
Company Introduction:
Our company specializes in quenching, furnace, high frequency quenching, high frequency quenching furnace, hardening equipment. Using the German original Siemens IGBT power module, FUJI rectifier module, power output of epoxy resin cast transformers, 24 hours of continuous work. Effects of electromagnetic theory, the alternating magnetic field in the metal material within the rapidly induces a large eddy, so that the molten metal temperature until an electric induction heating equipment, but also penetrate non-metallic materials, metal materials or local All the rapid heating.
Old-fashioned high-frequency induction furnace, high voltage step-up access is by a direct step-up transformer for AC 380V, and its poor security, huge in size and power consumption, high maintenance costs of traditional coal oven heating, box-type electric heating, oxyacetylene heating equipment, welding and heat treatment, not only pollute the environment, waste energy, but slow and inefficient.
A new generation of high-frequency micro-power license induction heating power supply, completely changed the above-mentioned shortcomings, is the price recommended by the best environmental engineering heating equipment.