Basic Info.
Type
Induction Heating Machine
Certification
CE, ISO, RoHS, UL, Cash
Max Hardening Lenght
580mm
Max Swing Diameter
<500mm
Rotating Speed
40-150r/mm
Work-Piece Moving Speed
20-60mm/S
Tip Moving Speed
480mm/Min
Input Voltage
3 Phase 380V
Hardening Quantity Each Time
Single/Double
Transport Package
Standard Export Wooden Case
Product Description
IGBT Save Energy CNC Induction Heating Haardening Machine Tool
Applications:
Quenching Big shafts, disc type, pin type, gear type
Heat treatment industry
1. A variety of steam, Motorcycle high-frequency hardening heat treatment, such as: crankshaft, connecting rod, piston pin, camshaft, valves, various gears within the gearbox, a variety of fork, all kinds of spline shaft, drive axle, various small shaft crank pin, a variety of rocker, rocker shaft, high-frequency hardening heat treatment.
2. The hardware high-frequency hardening heat treatment, such as pliers, hammers, strong pliers, wrenches.
3.Hydraulic components such as: piston pump plunger, rotor pump rotor, conversion shaft of the valves, gear of gear pump high frequency quenching.
4.various electric tools gear shaft of the high-frequency hardening heat treatment.
5.A variety of carpentry tools, such as: axes, planing and other heat treatment.
Application & Machine Structure Photo:
Detailed Infor.Of Power Supply Induction Hardening Machine
Model | WH-VI-80 | WH-VI-120 | WH-VI-160 |
Work Power | Three phrase 380V/50-60Hz | Three phrase 380V/50-60Hz | Three phrase 380V/50-60Hz |
Max Output Power | 80kw | 120kw | 160kw |
WorkingVoltage Range (AC) | 342--430V | 342--430V | 342--430V |
Max Input Current | 120A | 180A | 240A |
Oscillation Frequency | 10~35KHZ | 10~35KHZ | 10~35KHZ |
Cooling Water Flow | 10L/min(0.1mpa) | 12L/min(0.1mpa) | 12L/min(0.1mpa) |
Cooling Water Pressure | 0.2mpa | 0.3mpa | 0.3mpa |
Efficiency | 90% | 90% | 90% |
Continuous Load Rate | 100% | 100% | 100% |
Host Size( mm) | 1300*650*830 | 850*660*1270 | 810*620*1565 |
Transformer Size (mm) | 620*1000*770 | 630*1100*730 | 890*613*1020 |
Temperature Protection | 50°C | 50°C | 50°C |
Matched CNC Hardening Machine Tool to help Hardening of big metal Works
Horizontal Type
Vertical Type
Parameters of CNC Hardening Machine Tool
Model | LP-SK-600 | LP-SK-1000 | LP-SK-1200 | LP-SK-1500 |
Max Hardening Length(mm) | 580 | 980 | 1180 | 1480 |
Max Swing Diameter(mm) | ≤500 | ≤500 | ≤500 | ≤500 |
Workpiece Moving Speed(mm/s) | 20~60 | 20~60 | 20~60 | 20~60 |
Rotation Speed(r/min) | 40-150 | 40~150 | 30~150 | 30~150 |
Tip Moving Speed(mm/min) | 480 | 480 | 480 | 480 |
Workpiece Weight(kg) | ≤50 | ≤80 | ≤100 | ≤150 |
Input Voltage(V) | three phase 380V | three phase 380V | three phase 380V | three phase 380V |
Max Holding Length(mm) | 600 | 1000 | 1200 | 1500 |
Choose the hardening machine Please note below rules
The lower of the quenching layer,the higher of the frequency.
The deeper of the quenching layer,the lower of the frequency.
The hardening layer
0.2-0.8mm applicable UHF 100-250 KHz, H.F
1.0-1.5mm applicable 40-50 Khz H.F ,Supersonic frequency
1.5-2.0mm applicable 20-25 Khz M.F
2.0-3.0mm applicable 8-20 KHz,M.F
3.0-5.0mm applicable 4-8 KHz M.F
5.0-8.0mm applicable 2.5-4 Khz M.F
NO.1 FOQ Vertical CNC hardening tool
| Items | ANSWER |
| How to harden shaft from down to up? | A motor system is installed to move transformer or shaft up and down. |
How to control the speed of lifting? | Set code on control screen. | |
How to control spraying amount of water? | Set on the control screen. | |
How to fix your shaft or gear? | A fixture on CNC machine tool do it. It's adjustable according to different sizes. | |
How to choose quenching medium? | Water is best to harden it in high. | |
How to locate induction coil? | Induction coil is to wrap shaft or gear or other parts. | |
What is relation of water spraying system and coil? | Water comes out from coil. Water is stocked in water box under hardening place. | |
No.2 FOQ Horizontal CNC hardening tool:
Items | Answer |
How to harden shaft from one end to another one? | A proper cylinder is installed to push shaft moving forward. |
How to control the speed of lifting? | Set code on control screen. |
How to control spraying amount of water? | Set on the control screen. |
How to fix your shaft or gear? | A fixture on CNC machine tool will do it.It is adjustable according to different sizes. |
How to choose quenching medium? | Water is best to harden it in high hardening level. |
How to locate induction coil? | Induction coil is to wrap shaft or gear or other parts. |
What is relation of water spraying system and coil. | No.1 Water comes out from coil. No.2 Water is stocked in water box under hardening place. |
Main characteristics:
Fast | Within 3 seconds |
Energy saving | 20%-30% electricity than the electrical resistor |
Stable and reliable | Germany IGBT technology is adopted. |
Time controllable | Time relay |
Easy to handle | One brochure is ok to guide you to install and operate well. |
Safe | Wrong operation alerts; |
Customized | PLC screen, Two quenching stations,Voltage change, any requirement. |
Low power consumption | high-frequency machine than the old-fashioned tube saving about 70% |
The full load design | continuous 24-hour work |
Small size | Saving space, low noise |
Packaging detail:
1. Standard wooden case, plywood case, and custormized case;
2. Inner packing:packing plastic film and foam in case of friction dampness and shake;
3. Accessories: induction coil 1, foot pedal 1, installing and operating instruction 1.
Delivery detail:
1. Usually Payment terms: T/T, 30% advance payment, 70% before sending the goods(also according to customer requirement)
2. Receiving balance will be deliveried by sea/air/express (2 days prompt goods,7 days stock up, 30 days customized)
Our survices
1)Presale recommand of the suitable machine or customise special one as your requirement.
2)Test run video and photoes for your checking before shipping.
3)Free guidance of installation by sending drawings, videos or telephone calls.
4)1-year free replacement of spare parts.
5)Lifetime technolgy support.
Thanks for your attention!
More details please contact Wendy by contacts below.
Contact: Wendy
Tel(): 0086 18703879424
W:induction-heatings.en.made-in-china.com(company website)
Zhengzhou Gou's Electromagnetic Induction Heating Equipment Co.,LTD
Address:
No. 68, Jingnansi Road, Economic and Developing Zone, Zhengzhou, Henan, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 9000, ISO 14001, ISO 14000, ISO 20000, OHSAS/ OHSMS 18001, IATF16949, HSE, ISO 14064, QC 080000, GMP, BSCI, QHSE, BS 25999-2, IFS
Company Introduction:
Our company specializes in quenching, furnace, high frequency quenching, high frequency quenching furnace, hardening equipment. Using the German original Siemens IGBT power module, FUJI rectifier module, power output of epoxy resin cast transformers, 24 hours of continuous work. Effects of electromagnetic theory, the alternating magnetic field in the metal material within the rapidly induces a large eddy, so that the molten metal temperature until an electric induction heating equipment, but also penetrate non-metallic materials, metal materials or local All the rapid heating.
Old-fashioned high-frequency induction furnace, high voltage step-up access is by a direct step-up transformer for AC 380V, and its poor security, huge in size and power consumption, high maintenance costs of traditional coal oven heating, box-type electric heating, oxyacetylene heating equipment, welding and heat treatment, not only pollute the environment, waste energy, but slow and inefficient.
A new generation of high-frequency micro-power license induction heating power supply, completely changed the above-mentioned shortcomings, is the price recommended by the best environmental engineering heating equipment.