Basic Info.
Type
Induction Heating Machine
Certification
CE, ISO, RoHS, SGS
Working Power
Three Phrase 380V/50-60Hz
Working Voltage
342V-430V
Continuous Load Rate
100%
Service
12 Months Free Replacement of Spare Parts
Engineer
Available to Service Abroad
Advantages
Energy and Cost Saving, Fast Melting Speed
Gift
One Coil ,One Crucible, One Foot-Pedal
Accessories
Tilting Furnace and Chiller, Thermometer
Transport Package
Standard Export Plywood Case
Product Description
SGS CE Approved Induction Hardening Machine Tool For Shaft
Main advantages:
1. Frequency adjustable according to different work piece requirements, generally is 10-50KHZ, hardening depth is 2-2.5mm.
2. The hardness is HRC45-56.
3. Hardening speed is 1 to 3 times faster than normal medium frequency induction hardening machine.
4. Design sensors according to guide surface structure, unilateral or bilateral hardening is OK.
5. Adopt guide rail positioning, ensure uniform temperature and hardness.
6. Adopt IGBT, efficiency is 40% higher than SCR, saving much energy.
7. Must work together with the LSW series induction heating machine.
Main features of the induction hardening machine
1. Lathe: adopt welded structure with good rust-proof functions.
2. Top adjustment parts: adopt electric adjustment to realize clamping of different length work pieces.
3. Work table system: adopt ball screw and servo motor to drive, light driving, high guide precision and accurate positioning.
4. Main shaft rotation system: adopt variable frequency regulating to realize parts rotation speed continuous adjusted.
5. Electric control part: the machine tool has power-loosing protection function. Safe and reliable.
6. Frame: made by thick steel plates, with window and sliding doors, prevent water splash, easy to load parts and monitor hardening process.
Applications of induction hardening machine
Hardening Workpiece list
One | Quenching/ Hardening auto parts, motorcycle accessories, driving wheels, guide rails, rollers, vibration pump oscillator, mold, pneumatic components, pump rotor, rod dies, aircraft hanging roller, wheel, camshaft, gears, crankshaft, connected rod, piston pin, crank pin, valves, and etc |
Two | Quenching/ Hardening various power gears, sprockets, all kinds of bolt cutters, pipe wrenches, pliers, scissors, axe, hammer, spline shafts, Hoist, live pull saws and etc. |
Three | Quenching/ Hardening all kinds of hydraulic components, preumatic compenents, the piston of the column, instrument lathe chuck, drawing dies, winch rollers, rail spike, bar quenching, excavator teeth hardening and etc. |
Two options to hardening your workpiece:
1. For smaller workpiece, induction hardening power supply machine with coil
is enough for heating.
2. For bigger workpiece, cnc hardening machine tool is needed with power
supply machine to complete hardening, and you gonna need a cooling system
to ensure normal work.
Detailed Infor.of induction hardening machine
Model | WH-VI-30 | WH-VI-40 | WH-VI-50 | WH-VI-60 |
Work Power | Three phrase 380V/50-60Hz | Three phrase 380V/50-60Hz | Three phrase 380V/50-60Hz | Three phrase 380V/50-60Hz |
Max Output Power | 30kw | 40kw | 50kw | 60kw |
Working Voltage Range (AC) | 342--430V | 342--430V | 342--430V | 342--430V |
Max Input Current | 45A | 60A | 75A | 90A |
Oscillation Frequency | 10~60KHZ | 10~40KHZ | 10~40KHZ | 10~40KHZ |
Cooling Water Flow | 6L/min | 7L/min | 8L/min | 8L/min |
Cooling Water Pressure | 0.1mpa | 0.1mpa | 0.2mpa | 0.2mpa |
Continuous Load Rate | 100% | 100% | 100% | 100% |
Host Weight | 45kg | 60kg | 65kg | 70kg |
Host Size( mm) | 690*290*550 | 700*500*860 | 700*500*860 | 700*500*860 |
Transformer Size (mm) | ------------------- | 450*350*100 | 450*350*100 | 450*350*100 |
Temperature Protection | 50°C | 50°C | 50°C | 50°C |
Some Model selection for your reference
Guide rail specification(widths) | Model selection |
100-150mm | 50kw |
200-250mm | 80kw |
300-400mm | 120kw/160kw |
Solid shaft diameter | Model selection |
30-50mm | 50kw/60kw |
50-70mm | 80kw |
70-90mm | 120kw |
90-130mm | 160kw |
130-150mm | 200kw |
Gear diameter | Model selection |
100mm | 50kw/60kw |
200mm | 80kw |
200-300mm | 120kw |
400-500mm | 160kw |
Main advantages that charming customer all over the world:
1. IGBT inversion technology reduce operating cost
2. The absolute load merit rate design, can work continuously for 24 hours.
3. The digital phase locked realizes following frequency automatically
4. Design in modules It's installed facility and use conveniently
5. The perfect protection function ,insuring the reliability and easily main-
tainance of the equipments
6. The technique of converting frequency by resonance promotes efficiency
of whole equipment by over 95% efficiently
7. Economically ,and environmental protection ,it can replace of the gas/coal /electronic tube induction heating machine
Shipping&Packaging
Door-to-Door International Express | FedEx/DHL/UPS/TNT |
Port to Port Delivery | By Air or by Sea for batch goods, for FCL; Airport/ Port receiving, |
Port to Door Delivery | Customers specifying freight forwarders or negotiable shipping methods! |
Delivery Time | 5-7 days for small model; 10-15 days for large machine. |
Our survices
One | Presale recommand of the suitable machine or customised special one as your requirement. |
Two | 12 months warranty with free replacement of spare parts ( 1 set of spare parts free for your stock, in case it need replacement). |
Three | Free installation and operation guidence by instruction books, videos, and sales expert online supports. |
Four | Provide long-terms technical support. |
Five | Technician avaliable for oversea service. |
Contact: Blair
Phone: +8618937170639
Website: induction-heatings.en.made-in-china.com
Address:
No. 68, Jingnansi Road, Economic and Developing Zone, Zhengzhou, Henan, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 9000, ISO 14001, ISO 14000, ISO 20000, OHSAS/ OHSMS 18001, IATF16949, HSE, ISO 14064, QC 080000, GMP, BSCI, QHSE, BS 25999-2, IFS
Company Introduction:
Our company specializes in quenching, furnace, high frequency quenching, high frequency quenching furnace, hardening equipment. Using the German original Siemens IGBT power module, FUJI rectifier module, power output of epoxy resin cast transformers, 24 hours of continuous work. Effects of electromagnetic theory, the alternating magnetic field in the metal material within the rapidly induces a large eddy, so that the molten metal temperature until an electric induction heating equipment, but also penetrate non-metallic materials, metal materials or local All the rapid heating.
Old-fashioned high-frequency induction furnace, high voltage step-up access is by a direct step-up transformer for AC 380V, and its poor security, huge in size and power consumption, high maintenance costs of traditional coal oven heating, box-type electric heating, oxyacetylene heating equipment, welding and heat treatment, not only pollute the environment, waste energy, but slow and inefficient.
A new generation of high-frequency micro-power license induction heating power supply, completely changed the above-mentioned shortcomings, is the price recommended by the best environmental engineering heating equipment.