Basic Info.
Type
Induction Heating Machine
Application
Metal Induction Hot Forging
Name
Induction Forging Machine
Working Power
3 Phase 380V/50~60Hz
Oscillation Frequency
10~35kHz
Marketing
All Over The World
Transport Package
Standrad Wooden Case
Product Description
160kw Factory Manufacturer Induction Heating Hot Forging Machine
Applications :
1.Hot forging aims to fabricate the work pieces of certain temperature (different materials require different temperatures) into other shapes
through forging press with the help of punch press, forging machine or other equipments, for instances, hot extrusion of watch case, watch flan, handle, mold accessory, kitchen
and table ware, art ware, standard part, fastener, fabricated mechanical part, bronze lock, rivet, steel pin and pin.
2. Hot fitting refers to the connection of different metals or metals with nonmetals through the heating based on the principle of hot expansion or hot smelting,for instances, embedded welding of copper core of computer radiator with aluminum sheet and speaker web, compound of steel and plastic tube, sealing of aluminum foil (tooth paste peel), motor rotor and sealing of tubular electric heating element.
Advantages:
1) Adopting IGBT solid state inverter technology, high efficiency and energy saving,
2) 100% load duration rate, can work 24 hours continuously
3) Digital phase-locked technology, realize the automatic frequency tracking
4) Simple installation,can be learnt in some minutes ,convenient operation,without debugging
5) Perfect protection function, high reliability
6) Compared with other heating methods ,the thermal efficiency 0f 95%, low consumption
7) Veryfast temperature rise, reducing the surface oxide layer and the workpiece deformation degree
8 )Environmental protection ,no noise, no pollution,light weight and small volume
Product technical data:
Model | WH-VI-160 |
Worker power | Three phrase 380V/50~60Hz |
Working voltage range (AC) | 342V~430V |
Max output power | 160KVA |
Oscillation frequency | 10-35KHz |
Continuous load rate | 100% |
Cooling water pressure | 0.1-0.3mpa |
Host weight | 85kg±5% |
Transformer weight | 90kg±5% |
Host dimensions(L*W*H)mm | 650*520*1100 |
Transformer dimensions (L*W*H)mm | 500*800*580 |
Particular recommended | Metal heat treatment , the camshaft forging parts |
Temperature protection | 50degrees |
Mainly information
Filter Capacitor
It is imported discrete electrolytic capacitor in serial or parallel type. Advantage: (1) convenient for effective heat radiation of every capacitor; (2) longer service life; (3) each one can withstand certain current, able to distribute the current evenly.
Resonant Capacitor
It has stability and enables reliable running and better heat radiation of the equipment.
AC Contactor
It is mainly applied in AC 50HZ or 60HZ for remote connecting and breaking of circuit. Besides, it can be applied with thermal overload relay or electronic device for protecting the circuit. With famous brand, it ensures the products in excellent running. Features: (1) energy saving; (2) no noise; (3) no contact vibration; (5) long service life, high reliability; (6) preventing electromagnetic interference.
IGBT
With the features of high input resistance, easy drive, high switching on/off speed, high current, IGBT is the quite expensive part of induction heating machines, thus its heat radiation is quite important. The radiation baseplate adopts mirror polishing and the IGBT baseplate is closely sticked on the heat radiation baseplate, enabling the IGBT service life 70% longer. The internal of the radiation baseplate adopts square plate shunt structure, more evenly in heat radiation. For the customers in cold areas, double-side welding is adopted to reduce the deformation of the copper heat radiator, enabling long service life and more stable running.
Transformer
The transformer of the induction heating machine is wound by 0.15*100mm copper wire in multiple-strand parallel type. This will ensure the inverter transformer to output sufficient energy without affecting the service life of the transformer. Besides, the heat radiation baseplate adopts mirror polishing, ensuring stable and reliable working of the whole transformer system.
Three-phase Bridge
Before installing the three-phase bridge on the heat radiator, fine emery paper is adopted to remove the oxidation surface of the heat radiator. Then, anhydrous alcohol is used for cleaning. After that, coat a thin layer of heat conductive silicone grease on the contact area of copper baseplate and heat radiator, guaranteeing good contact and reducing contact heat radiation. At last, fasten the three-phase bridge on the heat radiator closely to improve the heat radiation and enable more efficient and longer operation.
Shipment Packing:
1. plywood , two wooden cases ,export special cases
2. steel belt and rivets to fastening the cases
3. plasticr waterproof and foam for shockproof
4. best domestic logistic road transportaion
5. short delivery time
6. strictly comply to contract and proforma invoice
Our service:
1. Reply your inquiry in 24 working time
2. Exerienced staffs answer all your questions in fluent English
3. Customized design is available
4. Exclusive and unique solution can be provided to our customer by our well-trained and professional engineers and staffs
5. Special discount and protection of scales are provided to our distributor
After-sale service:
1.one year free parts replacement
2.life-long time technology support and installation guide
3.only charge little money for parts replacement when warranty expired
Market
Our products have exported to more than 30 countries and regions, customers on the quality of our products and service is also very satisfied. At present our products is still in gradually expanding.
Power is 16kw to 400kw with high frequency or medium frequency,induction coils is designed by your workpiece
and long-term technical support is provided for you.
More details,contact freely .
Thanks for your interest.
Contact:
Mobile phone: +86-13938592230
Website:induction-heatings.en.made-in-china.com
Address:
No. 68, Jingnansi Road, Economic and Developing Zone, Zhengzhou, Henan, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 9000, ISO 14001, ISO 14000, ISO 20000, OHSAS/ OHSMS 18001, IATF16949, HSE, ISO 14064, QC 080000, GMP, BSCI, QHSE, BS 25999-2, IFS
Company Introduction:
Our company specializes in quenching, furnace, high frequency quenching, high frequency quenching furnace, hardening equipment. Using the German original Siemens IGBT power module, FUJI rectifier module, power output of epoxy resin cast transformers, 24 hours of continuous work. Effects of electromagnetic theory, the alternating magnetic field in the metal material within the rapidly induces a large eddy, so that the molten metal temperature until an electric induction heating equipment, but also penetrate non-metallic materials, metal materials or local All the rapid heating.
Old-fashioned high-frequency induction furnace, high voltage step-up access is by a direct step-up transformer for AC 380V, and its poor security, huge in size and power consumption, high maintenance costs of traditional coal oven heating, box-type electric heating, oxyacetylene heating equipment, welding and heat treatment, not only pollute the environment, waste energy, but slow and inefficient.
A new generation of high-frequency micro-power license induction heating power supply, completely changed the above-mentioned shortcomings, is the price recommended by the best environmental engineering heating equipment.