Basic Info.
Type
Induction Heating Machine
Certification
CE, ISO, RoHS, SGS
Working Power
Three Phrase 380V/50-60Hz
Working Voltage
342V-430V
Application
Pin and Bush Hardening, Shaft Gear Hardening
Service
12 Months Free Replacement of Spare Parts
Engineer
Available to Service Abroad
Advantages
Energy and Cost Saving, Fast Melting Speed
Gift
One Coil ,One Crucible, One Foot-Pedal
Accessories
Tilting Furnace and Chiller, Thermometer
Transport Package
Standard Export Plywood Case
Product Description
Medium Frequency Induction Hardening Equipment for pin and bush
Applications of induction heating hardening machine
Lipai induction hardening machine are aimed to improve metal surface hardness,
in order to get good physical performance, induction hardening machine are widely
used in hand tools, auto parts and key parts as below
One | Quenching/ Hardening camshaft, crankshaft, spline shaft, driving wheels, guide rails, rollers, pump rotor, rod dies, aircraft hanging roller, wheel, gears, connected rod, piston pin, crank pin, valves, and etc |
Two | Quenching/ Hardening various power gears, sprockets, all kinds of bolt cutters, pipe wrenches, pliers, scissors, axe, hammer, spline shafts, Hoist, live pull saws and etc. |
Three | Quenching/ Hardening all kinds of the piston of the column, instrument lathe chuck, drawing dies, winch rollers, rail spike, bar quenching, excavator teeth hardening and etc. |
Machine selection according to your special require
1. For smaller parts wholely hardening, or one area hardening, we suggest use
induction hardening machine with coil is ok:
2. For bigger parts several area hardening and scan hardening, we suggest use
induction hardening machine with cnc hardening machine tool.
What is CNC Induction Heating Machine Tools?
CNC induction hardening machine tool is popular necessary partner of induction hardening machine,especially when kinds of shaft,gear are hardened at good efficiency. It adopts different kinds of motors to make each part of machine work together very well. Such as how to lift your shaft or gear up and down, how to control the speed of lifting,How to control spraying amount of water, How to fix your shaft or gear,How to choose quenching medium, How to locate induction coil, what is relationship of water spraying system and coil AND SO ON.
The following introduction will be done according to main types of CNC induction hardening machine tool, VERTICAL TYPE AND HORIZONTAL TYPE. |
Two types of CNC Hardening Machine Tool
Vertical Type
Horizontal Type
CNC Hardening Machine Tools Parameter
Model | LP-SK-600 | LP-SK-1000 | LP-SK-1200 | LP-SK-1500 |
Max Hardening Length(mm) | 580 | 980 | 1180 | 1480 |
Max Swing Diameter(mm) | ≤500 | ≤500 | ≤500 | ≤500 |
Workpiece Moving Speed(mm/s) | 20~60 | 20~60 | 20~60 | 20~60 |
Rotation Speed(r/min) | 40-150 | 40~150 | 30~150 | 30~150 |
Tip Moving Speed(mm/min) | 480 | 480 | 480 | 480 |
Workpiece Weight(kg) | ≤50 | ≤80 | ≤100 | ≤150 |
Input Voltage(V) | three phase 380V | three phase 380V | three phase 380V | three phase 380V |
Max Holding Length(mm) | 600 | 1000 | 1200 | 1500 |
Matched Power Supply induction heating machine application photos
Power supply induction heating machine parameters
Model | WH-VI-80 | WH-VI-120 | WH-VI-160 |
Work Power | Three phrase 380V/50-60Hz | Three phrase 380V/50-60Hz | Three phrase 380V/50-60Hz |
Max Output Power | 80kw | 120kw | 160kw |
Working Voltage Range (AC) | 342--430V | 342--430V | 342--430V |
Max Input Current | 120A | 180A | 240A |
Oscillation Frequency | 10~35KHZ | 10~35KHZ | 10~35KHZ |
Cooling Water Flow | 10L/min(0.1mpa) | 12L/min(0.1mpa) | 12L/min(0.1mpa) |
Cooling Water Pressure | 0.2mpa | 0.3mpa | 0.3mpa |
Efficiency | 90% | 90% | 90% |
Continuous Load Rate | 100% | 100% | 100% |
Host Size( mm) | 1300*650*830 | 850*660*1270 | 810*620*1565 |
Transformer Size (mm) | 620*1000*770 | 630*1100*730 | 890*613*1020 |
Temperature Protection | 50°C | 50°C | 50°C |
Hardening machine chose (Some References)
Guide rail specification(widths) | Model selection |
100-150mm | 50kw |
200-250mm | 80kw |
300-400mm | 120kw/160kw |
Solid shaft diameter | Model selection |
30-50mm | 50kw/60kw |
50-70mm | 80kw |
70-90mm | 120kw |
90-130mm | 160kw |
130-150mm | 200kw |
Gear diameter | Model selection |
100mm | 50kw/60kw |
200mm | 80kw |
200-300mm | 120kw |
400-500mm | 160kw |
Choose the hardening machine Please note below rules:
Quenching and Annealing,Heat treatment, shaft, gear, stainless steel products.
Put quenching as an example.
The shall lower of the quenching layer,the higher of the frequency.
The deeper of the quenching layer,the lower of the frequency.
The Choosing frequency according to hardening layer:
0.2-0.8mm applicable UHF 100-250 KHz, H.F
1.0-1.5mm applicable 40-50 Khz H.F ,Supersonic frequency
1.5-2.0mm applicable 20-25 Khz M.F Medium Frequency
2.0-3.0mm applicable 8-20 KHz,M.F
3.0-5.0mm applicable 4-8 KHz M.F
5.0-8.0mm applicable 2.5-4 Khz M.F
NO.1 FOQ Vertical CNC hardening tool:
| Items | ANSWER |
| How to harden shaft from down to up? | A motor system is installed to move transformer or shaft up and down. |
How to control the speed of lifting? | Set code on control screen. | |
How to control spraying amount of water? | Set on the control screen. | |
How to fix your shaft or gear? | A fixture on CNC machine tool do it. It's adjustable according to different sizes. | |
How to choose quenching medium? | Water is best to harden it in high. | |
How to locate induction coil? | Induction coil is to wrap shaft or gear or other parts. | |
What is relation of water spraying system and coil? | Water comes out from coil. Water is stocked in water box under hardening place. | |
No.2 FOQ Horizontal CNC hardening tool:
Items | Answer |
How to harden shaft from one end to another one? | A proper cylinder is installed to push shaft moving forward. |
How to control the speed of lifting? | Set code on control screen. |
How to control spraying amount of water? | Set on the control screen. |
How to fix your shaft or gear? | A fixture on CNC machine tool will do it.It is adjustable according to different sizes. |
How to choose quenching medium? | Water is best to harden it in high hardening level. |
How to locate induction coil? | Induction coil is to wrap shaft or gear or other parts. |
What is relation of water spraying system and coil. | No.1 Water comes out from coil. No.2 Water is stocked in water box under hardening place. |
Our induction heater is mainly used to heat, harden, braze, anneal and melt kinds of metals with relative accessaries.
It has attracted many customers home and abroad by its outstanding fetures below.
1. energy-saving
2. environmental
3. heat fast
4. temperature controlable
5. safe-system installed
6.IGBT type
Address:
No. 68, Jingnansi Road, Economic and Developing Zone, Zhengzhou, Henan, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 9000, ISO 14001, ISO 14000, ISO 20000, OHSAS/ OHSMS 18001, IATF16949, HSE, ISO 14064, QC 080000, GMP, BSCI, QHSE, BS 25999-2, IFS
Company Introduction:
Our company specializes in quenching, furnace, high frequency quenching, high frequency quenching furnace, hardening equipment. Using the German original Siemens IGBT power module, FUJI rectifier module, power output of epoxy resin cast transformers, 24 hours of continuous work. Effects of electromagnetic theory, the alternating magnetic field in the metal material within the rapidly induces a large eddy, so that the molten metal temperature until an electric induction heating equipment, but also penetrate non-metallic materials, metal materials or local All the rapid heating.
Old-fashioned high-frequency induction furnace, high voltage step-up access is by a direct step-up transformer for AC 380V, and its poor security, huge in size and power consumption, high maintenance costs of traditional coal oven heating, box-type electric heating, oxyacetylene heating equipment, welding and heat treatment, not only pollute the environment, waste energy, but slow and inefficient.
A new generation of high-frequency micro-power license induction heating power supply, completely changed the above-mentioned shortcomings, is the price recommended by the best environmental engineering heating equipment.