Basic Info.
Type
Induction Heating Machine
Certification
CE, ISO, RoHS, SGS
Working Power
Three Phrase 380V/50-60Hz
Working Voltage
342V-430V
Continuous Load Rate
100%
Service
12 Months Free Replacement of Spare Parts
Engineer
Available to Service Abroad
Advantages
Energy and Cost Saving, Fast Melting Speed
Gift
One Coil ,One Crucible, One Foot-Pedal
Accessories
Tilting Furnace and Chiller, Thermometer
Transport Package
Standard Export Plywood Case
Product Description
IGBT Technology Supersonic Frequency Induction Heater for Shaft and Gear Hardening
the Superaudio Frequency Series machines can hardening 2.0-2.5mm hardening depth for workpieces.
Besides, we also produce high quality CNC hardening machine tool. The maximum hardening length:600mm - 3500mm
• Vertical hardening machine tool
• Horizontal hardening machine tool
Regarding CNC control system ,we use Nanjing, or guangzhou control system,or famous international brand if you required.
Applications
One | Quenching/ Hardening auto parts, motorcycle accessories, wheel, camshaft, gears, crankshaft, connected rod, piston pin, crank pin, valves, and etc |
Two | Quenching/ Hardening various power gears, sprockets, all kinds of shafts, spline shafts, axle mass and etc. |
Three | Quenching/ Hardening all kinds of hydraulic components, preumatic compenents, the piston of the column and etc. |
Application & Machine Structure Photo
Detailed Infor.Of Power Supply Induction Hardening Machine
Model | WH-VI-80 | WH-VI-120 | WH-VI-160 |
Work Power | Three phrase 380V/50-60Hz | Three phrase 380V/50-60Hz | Three phrase 380V/50-60Hz |
Max Output Power | 80kw | 120kw | 160kw |
Working Voltage Range (AC) | 342--430V | 342--430V | 342--430V |
Max Input Current | 120A | 180A | 240A |
Oscillation Frequency | 10~35KHZ | 10~35KHZ | 10~35KHZ |
Cooling Water Flow | 10L/min(0.1mpa) | 12L/min(0.1mpa) | 12L/min(0.1mpa) |
Cooling Water Pressure | 0.2mpa | 0.3mpa | 0.3mpa |
Efficiency | 90% | 90% | 90% |
Continuous Load Rate | 100% | 100% | 100% |
Host Size( mm) | 1300*650*830 | 850*660*1270 | 810*620*1565 |
Transformer Size (mm) | 620*1000*770 | 630*1100*730 | 890*613*1020 |
Temperature Protection | 50°C | 50°C | 50°C |
Matched CNC Hardening Machine Tool to help Hardening of big metal Works
What is CNC Induction Heating Machine Tools?
CNC induction hardening machine tool is popular necessary partner of induction hardening machine,especially when kinds of shaft,gear are hardened at good efficiency. It adopts different kinds of motors to make each part of machine work together very well. Such as how to lift your shaft or gear up and down, how to control the speed of lifting,How to control spraying amount of water, How to fix your shaft or gear,How to choose quenching medium, How to locate induction coil, what is relationship of water spraying system and coil AND SO ON.
The following introduction will be done according to main types of CNC induction hardening machine tool, VERTICAL TYPE AND HORIZONTAL TYPE. |
Horizontal Type
Vertical Type
Parameters of CNC Hardening Machine Tool
Model | LP-SK-600 | LP-SK-1000 | LP-SK-1200 | LP-SK-1500 |
Max Hardening Length(mm) | 580 | 980 | 1180 | 1480 |
Max Swing Diameter(mm) | ≤500 | ≤500 | ≤500 | ≤500 |
Workpiece Moving Speed(mm/s) | 20~60 | 20~60 | 20~60 | 20~60 |
Rotation Speed(r/min) | 40-150 | 40~150 | 30~150 | 30~150 |
Tip Moving Speed(mm/min) | 480 | 480 | 480 | 480 |
Workpiece Weight(kg) | ≤50 | ≤80 | ≤100 | ≤150 |
Input Voltage(V) | three phase 380V | three phase 380V | three phase 380V | three phase 380V |
Max Holding Length(mm) | 600 | 1000 | 1200 | 1500 |
NO.1 FOQ Vertical CNC hardening tool:
| Items | ANSWER |
| How to harden shaft from down to up? | A motor system is installed to move transformer or shaft up and down. |
How to control the speed of lifting? | Set code on control screen. | |
How to control spraying amount of water? | Set on the control screen. | |
How to fix your shaft or gear? | A fixture on CNC machine tool do it. It's adjustable according to different sizes. | |
How to choose quenching medium? | Water is best to harden it in high. | |
How to locate induction coil? | Induction coil is to wrap shaft or gear or other parts. | |
What is relation of water spraying system and coil? | Water comes out from coil. Water is stocked in water box under hardening place. | |
No.2 FOQ Horizontal CNC hardening tool:
Items | Answer |
How to harden shaft from one end to another one? | A proper cylinder is installed to push shaft moving forward. |
How to control the speed of lifting? | Set code on control screen. |
How to control spraying amount of water? | Set on the control screen. |
How to fix your shaft or gear? | A fixture on CNC machine tool will do it.It is adjustable according to different sizes. |
How to choose quenching medium? | Water is best to harden it in high hardening level. |
How to locate induction coil? | Induction coil is to wrap shaft or gear or other parts. |
What is relation of water spraying system and coil. | No.1 Water comes out from coil. No.2 Water is stocked in water box under hardening place. |
Product Advantages
1.Adopt CNC/PLC system, convenient to operate, display directly, it can store many heating disposal program depend on different requirements of workpiece and composite.
2.The control system can achieve fully control for heating and cooling process of workpiece according to the technological requirements.
3.The rotation speed of workpiece is adjusted by frequency , the mechanical main lift move adopt the AC servo diver, forward speed is evenly, accuracy, and the quality of hardening is stable.
4.The machine adopts the steel welding structure, get rid of stress entirely.
5.The key parts of machine adopt the antisepticise and antimagnetic material.
6.The hardening type of this series machine: Single heating spray hardening, segmental single heating spray hardening, continuous heating spray hardening, segmetal continuous heating spray hardening.
Our survices
1)Presale recommand of the suitable machine or customise special one as your requirement.
2)Test run video and photoes for your checking before shipping.
3)Free guidance of installation by sending drawings, videos or telephone calls.
4)1-year free replacement of spare parts.
5)Lifetime technolgy support.
Contact: Blair
Phone: +8613938592201
Website: induction-heatings.en.made-in-china.com
Address:
No. 68, Jingnansi Road, Economic and Developing Zone, Zhengzhou, Henan, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 9000, ISO 14001, ISO 14000, ISO 20000, OHSAS/ OHSMS 18001, IATF16949, HSE, ISO 14064, QC 080000, GMP, BSCI, QHSE, BS 25999-2, IFS
Company Introduction:
Our company specializes in quenching, furnace, high frequency quenching, high frequency quenching furnace, hardening equipment. Using the German original Siemens IGBT power module, FUJI rectifier module, power output of epoxy resin cast transformers, 24 hours of continuous work. Effects of electromagnetic theory, the alternating magnetic field in the metal material within the rapidly induces a large eddy, so that the molten metal temperature until an electric induction heating equipment, but also penetrate non-metallic materials, metal materials or local All the rapid heating.
Old-fashioned high-frequency induction furnace, high voltage step-up access is by a direct step-up transformer for AC 380V, and its poor security, huge in size and power consumption, high maintenance costs of traditional coal oven heating, box-type electric heating, oxyacetylene heating equipment, welding and heat treatment, not only pollute the environment, waste energy, but slow and inefficient.
A new generation of high-frequency micro-power license induction heating power supply, completely changed the above-mentioned shortcomings, is the price recommended by the best environmental engineering heating equipment.