Basic Info.
Application
Bolt,Billet,Shaft,Nuts,Screw Forging
Work Principle
Electromagnetic Induction Heating
Used for
Heating, Hot Forging, Annealing
Parts
Generator, Transformer, Inductor
Core Technology
Siemens IGBT Module
Higher Heat Temperature
2800 Celius
After-Sale Service
Long Life Technical Support
Continuous Load Rate
100% 24 Hours Surely with Chiller
Language Support
English, Spanish, Russia, French etc.
Transport Package
Standard Export Wooden Case
Product Description
IGBT Automatic Induction Heating Furnace for Metal Forging
Hot Forging:
A. Hot forging aims to fabricate the work pieces of certain temperature (different materials require different temperatures) into other shapes through forging press with the help of punch press, forging machine or other equipments, for instances, hot extrusion of watch case, watch flan, handle, mold accessory, kitchen and table ware, art ware, standard part, fastener, fabricated mechanical part, bronze lock, rivet, steel pin and pin.
B. Hot fitting refers to the connection of different metals or metals with nonmetals through the heating based on the principle of hot expansion or hot smelting, for instances, embedded welding of copper core of computer radiator with aluminum sheet and speaker web, compound of steel and plastic tube, sealing of aluminum foil (tooth paste peel), motor rotor and sealing of tubular electric heating element.
C. Smelting mainly aims to melt the metal into liquid by using the high temperature, which is mainly applicable to the smelting of iron, steel, copper, aluminum, zinc as well as various noble metals.
Characteristics of Induction Forging Furnace
1. Wide frequency range from 1KHZ to 20KHZ,frequency can be designed to satisfy different size of the heated rods.
2. In the continuous heating process, the load inside the coil is stable , thus to overcome the great heating power change caused by the great change of the load during the heating course from cool rod to 1100 degree rod. The actual power can reach more than 85% of the rated power of the machine.
3. The heating coil can be 500mm to 1 meter long, several pieces are heated at the same time to make sure the penetrating effect.
4. Even when heating non-ferrous metals like copper or aluminum, the actual power can also reach more than 85% of the rated power of the machine by design the coil properly and match the compensating cap correctly. 3.5KG copper or brass can be heated to 700 degree per kilowatt in an hour.
Technical Parameters:
Model | GS-ZP-50 | GS-ZP-100 | GS-ZP-120 | GS-ZP-160 | GS-ZP-200 |
Worker power | Three phase 380V/50Hz | Three phase 380V/50Hz | Three phase 380V/50Hz | Three phase 380V/50Hz | Three phase 380V/50Hz |
Working voltage range (AC) | 342V~430V | 342V~430V | 342V~430V | 342V~430V | 342V~430V |
Max input current | 75A | 160A | 180A | 240A | 300A |
Max output power | 50KW | 100KW | 120KW | 160KW | 200KW |
Oscillation frequency | 2-10KHz | 2-10KHz | 2-10KHz | 2-10KHz | 2-10KHz |
Efficiency | 100% | 100% | 100% | 100% | 100% |
Continuous load rate | 100% | 100% | 100% | 100% | 100% |
Cooling water pressure | 0.1-0.3mpa | 0.1-0.3mpa | 0.1-0.3mpa | 0.1-0.3mpa | 0.5-0.7mpa |
Host weight | 65kg±5% | 80kg±5% | 85kg±5% | 85kg±5% | 140kg±5% |
Transformer weight | 50kg±5% | 77kg±5% | 90kg±5% | 90kg±5% | 150kg±5% |
Host dimensions(L*W*H)mm | 590*450*780 | 650*520*1100 | 650*520*1100 | 650*520*1100 | 700*700*1650 |
Transformer dimensions (L*W*H)mm | 420*355*450 | 500*800*580 | 500*800*580 | 500*800*580 | 700*700*1650 |
Temperature protection | 50 ºC | 50 ºC | 50 ºC | 50 ºC | 50 ºC |
Photo Show:
Related Products:
Application Field:
Major Features
- This equipment adopts the IGBT inverter circuit in parallel connection, which has high load adaptability.
- It has such feaures as high power, fast heating speed, high efficiency and easy operation.
- As compared with other heating modes, it can significantly promote the economic benefits, improve the quality of heated work pieces and save the energy and material, alleviate labor intensity and improve the production environment.
- It has super small size, which can save the production space by 10 times.
- It is safe and reliable, and requires no equipments of ten thousand voltage, and thus can ensure the safe operation.
- The comprehensive full load design is available for 24-hour continuous operation.
Package & Delivery:
Our Services:
1. Reply your inquiry in 24 working time
2. Exerienced staffs answer all your questions in fluent English
3. Customized design is available
4. Exclusive and unique solution can be provided to our customer by our well-trained and professional engineers and staffs
5. Special discount and protection of scales are provided to our distributor
After-sale service:
1. One year free parts replacement
2. Long-term technology support and installation guide
3. Only charge little money for parts replacement when warranty expired
.FAQ
1. What's your MOQ ?
At present we haven't strict policy for this,so welcome orders with any quantity.
2. Are you a manufacturer or trade company ?
Yes,you can assured that we are a producer with full experience doing business in domestic and oversea.
3. We are not professional for operation and installation of your machine......
While it is not a stumbling block,our machine is easy to operate,no need to professional training,and the instruction manual and video sent to you are enough.What's more,we have professional engineers and they can solve all questions
4. How about packaging ?.......if machine damaged,what should I do ?
Usually machine is packed with wooden case and standard export carton,plywood carton or as your requirement.Damage haven't happened before,if happen,we will arrange replacement
5. We haven't do business before,how can I trust your company and machine ?
We have been GOLD supplier for three years with no complaints on Alibaba.and our machine have exported to Pakistan,Russia,Brazil,Egpt,India,South Africa and other countries and have a good feedback,If you need,we can provide their company names for your reference.
Thanks for your attention!
More details please contact Wendy by contacts below.
Contact: Wendy
Tel(): 0086 18703879424
W:induction-heatings.en.made-in-china.com(company website)
Zhengzhou Gou's Electromagnetic Induction Heating Equipment Co.,LTD
Address:
No. 68, Jingnansi Road, Economic and Developing Zone, Zhengzhou, Henan, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 9000, ISO 14001, ISO 14000, ISO 20000, OHSAS/ OHSMS 18001, IATF16949, HSE, ISO 14064, QC 080000, GMP, BSCI, QHSE, BS 25999-2, IFS
Company Introduction:
Our company specializes in quenching, furnace, high frequency quenching, high frequency quenching furnace, hardening equipment. Using the German original Siemens IGBT power module, FUJI rectifier module, power output of epoxy resin cast transformers, 24 hours of continuous work. Effects of electromagnetic theory, the alternating magnetic field in the metal material within the rapidly induces a large eddy, so that the molten metal temperature until an electric induction heating equipment, but also penetrate non-metallic materials, metal materials or local All the rapid heating.
Old-fashioned high-frequency induction furnace, high voltage step-up access is by a direct step-up transformer for AC 380V, and its poor security, huge in size and power consumption, high maintenance costs of traditional coal oven heating, box-type electric heating, oxyacetylene heating equipment, welding and heat treatment, not only pollute the environment, waste energy, but slow and inefficient.
A new generation of high-frequency micro-power license induction heating power supply, completely changed the above-mentioned shortcomings, is the price recommended by the best environmental engineering heating equipment.